动力电池行业发展至今，始终追求在有限的空间内，通过工艺创新实现能量密度的最大化，增加电动汽车续航里程，而电芯结构的迭代升级是当前动力电池企业发展的重要途径之一。

Since the development of the power battery industry, it has always pursued the use of materials as light as possible to obtain more energy for mobile vehicles in a limited space. The iterative upgrade of the cell structure is an important way for the development of current power battery companies.

以（长、短）刀片电池为例，长电芯结构利用长而薄的形状特点提升了电池包Z向利用率，散热性明显提高，并且其本身可以作为结构件，叠加CTP技术，可以使安全性更好、成本更低、体积能量更高。然而，长电芯虽然可以有效减少结构性零部件的应用，但在同等工艺水平下，电芯越长，其在生产过程中的叠芯对齐度、效率、良品率也更会受到影响，其CTP装配难度也将更高。

Taking the blade battery as an example, the long cell structure uses the long and thin shape to improve the Z-direction utilization of the battery pack, and the heat dissipation is significantly improved, and it can be used as a structural part itself, superimposed with CTP technology, which can make the safety better. Lower cost and higher volumetric energy. However, although long cells can effectively reduce the application of structural components, at the same process level, the longer the cells are, the more the alignment, efficiency, and yield in the production process will be affected. The CTP process The difficulty will also be higher.

以长电芯为代表的系统高效成组技术是未来动力电池发展趋势，解决长电芯、CTP规模化制造难题的装备企业，将率先享受工艺迭代新周期的技术红利，而在长电芯结构创新的背后，最困难的不是研发电芯本身，而是能否实现高产能高优规模化生产。

The high-efficiency group technology represented by long cells is the development trend of power batteries in the future. Therefore, equipment companies that solve the problems of large-scale manufacturing of long cells and CTP will be the first to enjoy the technological dividends of the new cycle of process iteration. Behind the innovation of the core structure, the most difficult thing is not the research and development of the battery itself, but whether it can achieve large-scale mass production with high yield rate.

利元亨创新研发

“剑指”长电芯制造痛点

Lyric Robot's innovative research and development focuses on long battery cell manufacturing pain points

利元亨围绕长电芯制造痛点，创新研发了长电芯极耳折弯技术、顶盖侧缝焊接技术；通过全方位闭环除尘体系，有效防止电芯短路；采用包膜热熔技术，精准包裹电芯；极耳合芯受力形态仿真分析结合高精度超声平焊技术，从根源解决极耳断裂问题。大幅提升整线优率，降低故障率，提升安全性，积累大量量产线经验，实现产线的高效能与高产能。

Focusing on the pain points of long cell manufacturing, Lyric Robot has innovatively developed the long cell tab bending process and the long cell laser top cover welding technology; through all-round dust removal, the short circuit of the cell can be effectively prevented; the key coating mechanism is adopted for precise wrapping Batteries; different product structures use corresponding adhesive methods to solve the tearing of the tab adhesive from the root cause, greatly improve the quality rate of the whole line, reduce the failure rate, accumulate a lot of experience in mass production lines, and achieve high efficiency of the production line with high productivity.

亮点一

长电芯极耳折弯技术

Bending process of long cell tabs

因来料电芯连接片厚度大，连接片折弯需要较大压力，要用力位反馈闭环控制技术，单次推动容易使极耳在工作过程中折断。基于该痛点，利元亨创新采用两次成型折弯技术，循序渐进，在保证极耳不受损的情况下，高效完成极耳连接片折弯工艺。其中针对极耳盖板焊接工艺，利元亨研发应用一次成型技术，减少折弯，使工艺流程更加简洁高效。

Due to the large thickness of the incoming cell connecting piece, the bending of the connecting piece requires a large pressure, and the force-position feedback closed-loop control technology is used, and the tabs are easily broken during the working process by a single push. Based on this pain point, Lyric Robot innovatively adopts two forming and bending technology, step by step, and efficiently completes the bending process of the tab connecting piece while ensuring that the tab is not damaged. Among them, Lyric Robot developed and applied one-shot forming technology for the welding process of the tab cover plate, which reduces bending and makes the process flow more concise and efficient.

亮点二

长电芯激光顶盖侧缝焊接技术

Long battery core laser top cover welding technology

长电芯顶盖焊接技术与传统的电芯顶盖焊接不同，需旋转电芯配合焊接头的摆动轨迹完成焊接，焊缝狭窄，容易偏焊，焊接难度大，且连续性较差。利元亨采用特有的紧固方式进行完全紧固，避免转盘转动导致产品产生位移；并使用深度视觉检测技术，准确抓取电芯运动轨迹，焊接平台通过软件进行差补处理，配合焊接头的运动，对准狭窄焊接，采用矩形闭环连续焊接，实现电芯顶盖的高速精准焊接，具有良好的连续性，稳定保持焊接优率。

The welding technology of the long cell top cover is different from the traditional cell top cover welding. It needs to rotate the cell to cooperate with the swing track of the welding head to complete the welding. Lyric Robot adopts a unique fastening method for complete fastening to avoid product displacement caused by the rotation of the turntable; and uses the depth visual inspection technology to accurately grasp the movement trajectory of the cell, the welding platform performs the difference compensation processing through the software, and cooperates with the welding head. Movement, aligning narrow welding, using rectangular closed-loop continuous welding, to achieve high-speed and precise welding of the top cover of the cell, with good continuity, and stable welding rate.

亮点三

全方位闭环除尘体系，防止电芯短路

All-round dust removal technology to prevent short circuit of cells

焊接和机构间的摩擦，让电芯生产过程中产生粉尘，粉尘失控易造成电芯短路起火，因此长电芯生产过程中对车间作业有着严苛的洁净度要求。利元亨创新采用内外部除尘结合的方式：内部采用AAF空气过滤器配合除尘系统抽风换气，对内部游离粉尘进行清洁，确保设备结晶。外部严格控制粉尘的产生，避免使用有粉尘产生风险的机构与元器件，对产线各段设置粉尘监管点。并通过对关键因子的DOE设计，结合流体分析工具、3D增材制造等方法，得出最优的焊接口除尘方案，全方位无死角除尘。

The friction between welding and the mechanism causes dust to be generated in the production process of the battery cell. The uncontrolled dust can easily cause the battery cell to short-circuit and catch fire. Therefore, the production process of long battery cells has strict cleanliness requirements for workshop operations. Lyric Robot innovatively adopts the combination of internal and external dust removal: the internal use of AAF air filter cooperates with the dust removal system for ventilation and ventilation to clean the internal free dust and ensure the crystallization of the equipment. Strictly control the generation of dust externally, avoid the use of mechanisms and components with risk of dust generation, and set up dust supervision points for each section of the production line. And through the DOE design of key factors, combined with fluid analysis tools, 3D additive manufacturing and other methods, the optimal welding port dust removal scheme is obtained, and there is no dead angle dust removal in all directions.

亮点四

包膜热熔技术，精准包裹电芯

Key coating mechanism, accurately wrapping the battery cell

长期以来，长电芯的蓝膜存在拉扯容易变形、包膜容易形成气泡等难点，包膜机构成为长电芯组装线的一大难题。在包膜工艺环节，利元亨取膜部分采用伺服＋C5级直线模组驱动移位及备料循环等方式，最终攻克长电芯的包膜难题，精准包裹电芯。

For a long time, the blue film of the long cell has difficulties such as being easily deformed by pulling, and the coating is easy to form air bubbles. The coating mechanism has become a major problem in the assembly line of the long cell. In the coating process, Liyuanheng adopts the servo + C5-level linear module to drive the displacement and material preparation cycle for the coating part, and finally overcome the coating problem of long batteries and precisely wrap the batteries.

亮点五

特色超声波金属焊接工艺

Long battery cell pole ear bending process

利元亨超声波金属焊接机首创“双控焊接模式”，有效拓宽长电芯极耳焊接工艺调整窗口，减少虚焊和过焊；对多达12种焊接工艺数据进行数据分析，并配有Lyric Sonic Workbench软件图形化显示结果，实现不良件识别和系统风险识别；通过“恒压力触发超声、微秒级超快读取位移”技术，在行业内首次实现对2层铜箔或1层铝箔差异的厚度检测，有效识别多层、少层、内折和褶皱等问题。

Lyric Ultrasonic Metal Welding Machine pioneered the "dual-control welding mode", equipped with powerful Lyric Sonic Workbench software, which effectively widens the parameter adjustment process window, reduces false welding and over-welding, and innovatively increases the data monitoring of the degree of deformation of the tabs after welding. ;Through the two major processes of "constant pressure-triggered ultrasound and microsecond ultra-fast reading speed", it is the first time in the industry to detect the difference in thickness of 2-layer copper foil or 1-layer aluminum foil, effectively identifying multi-layer, few-layer, inner Solving problems such as folds and wrinkles, and solves the welding problem of connecting tabs, tabs and connecting pieces/adapters.

亮点六

磁悬浮智能物流

Maglev intelligent logistics

传统倍速链和滚筒物流运动方式单一，工艺设计复杂，控制离散，运行状态监控、控制和构成追踪需要额外的传感器元件，生产节拍单一，无法适应机器的突发状态变化，产品合格率低，能源消耗大，作业过程复杂。基于此，利元亨磁悬浮智能物流利用磁悬浮控制，输送轨迹、运行节拍可控，模块化的电气控制系统使得设备信息实时传送，生产效率根据机器的状况实时调整，内置防撞，实现锂电池电芯无冲击输送，保障产品质量，能源消耗低，作业流程柔性智能。

The traditional double-speed chain and drum logistics have a single movement mode, complex process design, discrete control, additional sensor elements for running status monitoring, control and composition tracking, single production tact, unable to adapt to sudden changes in the machine state, low product qualification rate, energy The consumption is large and the operation process is complicated. Based on this, Lyric Robotics Maglev (ICT) intelligent logistics uses magnetic levitation control to control the conveying trajectory and running rhythm. The modular electrical control system enables real-time transmission of equipment information, and the production efficiency is adjusted in real time according to the conditions of the machine. Built-in anti-collision, to achieve Lithium battery cells are transported without impact, ensuring product quality, low energy consumption, and flexible and intelligent operation processes.

利元亨强大的技术底蕴、开发创造力、痛点捕捉力、新品迭代更新能力支撑其在创新产品上不断深入与突破，其技术工艺的蝶变体现的是对动力电池的高安全性、高品质、低成本的核心要求，依据定制化、模块化的设计理念，充分实现柔性化、信息化、智能化生产。随着利元亨风口机遇捕捉能力越来越强，在动力电池装备市场的想象空间也将更加巨大。

Lyric Robot's strong technical heritage, development creativity, ability to capture pain points, and ability to iteratively update new products support its continuous in-depth and breakthrough in innovative products. The butterfly change in its technical process reflects the high safety and quality of power batteries. , the core requirement of low cost, as Lyric Robot's ability to capture opportunities becomes stronger and stronger, the imagination space in the power battery equipment market will also be even greater.