伴随国家新能源政策的支持以及各大新势力的涌入，中国新能源市场发展迅速，由电机、电控、变速器组成的电驱动总成逐步成为各大车企、零部件企业战略布局重点。利元亨紧随市场发展趋势，推出新一代新能源汽车扁线电机装配线和新一代混动变速箱装配+测试线。

With the support of the national new energy policy and the influx of major new forces, China's new energy market is developing rapidly, and the electric drive assembly composed of electric motors, electronic control and transmission has gradually become the strategic layout focus of major auto makers and parts companies. Lyric Robot follows the market development trend and has launched a new generation of flat wire motor assembly line for new energy vehicles and a new generation of hybrid gearbox assembly + test line.

利元亨新一代

新能源汽车扁线电机装配线

Lyric Robot New Generation Flat Wire Motor Assembly Line for New Energy Vehicles

与圆线电机相比，发卡电机具有提升槽满率和功率密度，降低NVH、端部绕阻和绕组升温，减轻装备重量，提升使用效率和使用感受等优点。利元亨推出转子装配线、扁线定子装配线，在降本增效的同时，为客户提供优质服务。

Compared with the round wire motor, the hairpin motor has the advantages of improving slot fullness and power density, reducing NVH, end winding resistance and winding temperature rise, reducing equipment weight, and improving service efficiency and service feeling. Lyric launched a rotor assembly line and flat wire stator assembly line to provide customers with high-quality services while reducing costs and increasing efficiency.

利元亨扁线电机转子装配线

Lyric Robot flat wire motor rotor assembly line

利元亨扁线电机转子装配线，可兼容多款电机产品，用于高端轿车品牌电动汽车。前段工艺包括铁芯上料、插磁钢、铁芯加热、称重、注塑及冷却工位；后段工艺包括配件上料、激光蚀刻、精确拧紧、压装、动平衡、充磁等工艺，实现产线信息化、智能化生产。

Lyric Robot flat wire motor rotor assembly line can be compatible with a variety of electric motor products and is used for high-end car brand electric vehicles. The first section process includes iron core feeding, magnetic steel insertion, iron core heating, weighing, injection molding and cooling stations; The process of the second section includes parts loading, laser etching, precise tightening, press fitting, dynamic balancing, magnetization, and other processes, to realize the information-based and intelligent production of the production line.

1、多轴插磁钢，具有速度快＜2.5s/pcs、精度高±0.02mm、柔性好的特点，配备视觉系统，可保证插磁钢精度，漏插防呆；

1、Multi-axis inserted magnetic steel has the characteristics of fast speed ＜ 2.5s/pcs, high accuracy ± 0.05mm, and good flexibility. It is equipped with a visual system to ensure the accuracy of inserted magnetic steel and prevent missing insertion.

2、热固/热塑注塑技术，利元亨掌握核心模具设计制造能力，配备独立的清洁系统，保障设备稳定生产；

2、Thermosetting/thermoplastic injection molding technology, Lyric has mastered the core mold design and manufacturing capacity and is equipped with an independent cleaning system to ensure the stable production of the equipment.

3、视觉系统加称重检测可有效检测出漏注塑，注塑不饱满，优化注塑工艺。

3、Visual system and weighing detection can effectively detect missing injection and insufficient injection and optimize the injection process.

利元亨扁线电机定子装配线

The stator assembly line of Lyric Robot flat wire motor

利元亨扁线电机定子装配线，应用了定子铁芯上料、插入绝缘纸、发卡成型装配、发卡扩颈、发卡扭转，发卡焊接，出线端安装和焊接，测试，浸渍等工艺，充分实现智能柔性生产。

The stator assembly line of Lyric Robot flat wire motor applies the processes of stator core feeding, inserting insulating paper, hairpin forming assembly, hairpin neck expansion, hairpin torsion, hairpin welding, installation and welding of outlet end, testing, impregnation, etc., fully realizing intelligent and flexible production.

线成型采用数控2D+冲压成型，节拍≤5s/根，节拍速度处于行业前列；

The wire forming adopts CNC 2D+ stamping forming, the cycle time is ≤5s/root, and the cycle time is at the forefront of the industry.

扩口单一夹具节拍≤3S/根，多轴并行参数化调节，充分实现柔性智能生产；

The cycle time of a single flaring fixture is ≤3s/root, and the multi-axis parallel parameter adjustment can fully realize flexible and intelligent production.

扭头单层线匹配独立伺服动力，参数化调节，一致性高；

The twisting head single-layer line matches the independent servo power, parameterized adjustment, and high consistency.

扁线端部激光焊接，节拍≤1S/点，搭配视觉定位及检测，检测更精准，柔性更高。

Laser welding at the end of the flat wire, the rhythm is ≤1s/point, with visual positioning and detection, the detection is more accurate and the flexibility is higher.

利元亨新一代

新能源汽车混动变速箱装配+测试线

Lyric Robot Hybrid Transmission Assembly + Test Line for New Energy Vehicles

与纯电动车使用单一电能源相比，新能源汽车混动变速箱在高度集成“三合一（电控、控制器、减速箱）”总体设计的同时，在三轴系减速箱的基础上增加发电机轴、发动机轴、大泵轮和小泵轮，将发动机与驱动电机的动力以一定的方式耦合在一起实现变速、变扭的传动系统。利元亨推出混动变速箱装配+测试线，为客户提供高质量智能制造产线。

Compared with pure electric vehicles using single electric energy, the hybrid transmission of new energy vehicles is highly integrated with the overall design of "three in one" (electronic control, controller, and reducer). At the same time, the generator shaft, engine shaft, large pump wheel, and small pump wheel are added on the basis of the three-axis reducer to couple the power of the engine and the driving motor together in a certain way to realize the transmission system of variable speed and torque. Lyric Robot launched a hybrid transmission assembly + test line to provide customers with a high-quality intelligent manufacturing line.

混动产品工艺动画

利元亨混动变速箱总成产线可适配多种高端混动产品。箱体装配线包括后壳体加热压装、轴系拼装、轴系入箱、动态测量、前壳压装，后箱压装；轴系分装线包括差速器部装、差速器检测、轴系自动上料压装工位、差速器螺旋拧紧；总成测试线组成包括控制器拧紧、噪音测试、EOL测试，在稳定性和安全性方面具备天生优势。

Lyric Robot hybrid transmission assembly line can adapt to a variety of high-end hybrid products. The box assembly line includes heating and pressing of the rear shell, shafting assembly, shafting into the box, dynamic measurement, pressing of the front shell, and pressing of the rear box; Shafting sub-assembly line includes differential assembly, differential detection, shafting automatic loading and pressing station, and differential screw tightening; The assembly test line consists of controller tightening, noise test and EOL test, which has inherent advantages in stability and safety.

变速箱特性：

70/S节拍快于行业内装配线运行速度；

70s cycle time is faster than the running speed of assembly lines in the industry.

采用轴系拼装（多轴啮合拼装）、多轴轴系入箱、多轴系动态测量三大核心工艺；

Three core processes are adopted: shafting assembly (multi-axis meshing assembly), multi-axis shafting into the box, and multi-axis dynamic measurement;

采用六轴机器人集成啮合拼装，多轴系自动合箱，多轴动态测量机构进行动态测量，可满足不同产品的快速自动换型；

The six-axis robot integrated meshing assembly, multi-axis automatic box closing and multi-axis dynamic measurement mechanism are used for dynamic measurement, which can meet the rapid and automatic type change of different products;

多轴系动态测量精度可达±0.005mm

The dynamic measurement accuracy of multi shafting can reach ± 0.005mm

中频加热压装，多点监测，压装精度控制在±0.01mm，温度控制在±3℃，优于行业常规水平；

Medium frequency heating press fitting, multi-point monitoring, press fitting accuracy controlled at ± 0.01mm, temperature controlled at ± 3 ℃, better than the industry conventional level;

整个装配线物料的上料环节均采用智能立库+AGV总动送料，装配线与立库智能全自动对接，使操作环节更流畅，充分实现智能化生产 。

The whole assembly line adopts Intelligent Automated Storage Retrieval System + AGV general drive for material feeding. The assembly line and the vertical warehouse are connected intelligently and automatically to make the operation link smoother and fully realize intelligent production.

作为新能源汽车的核心部件(电池、电机、电控)之一，驱动电机及其控制系统未来发展前景可观！利元亨将继续在新能源领域深耕发力、通过产学研合作，加速产品技术的迭代，实现产品工艺优化，满足新能源乘用车市场对产品的高要求。

As one of the core components (battery, electric motor, and electronic control) of new energy vehicles, the driving motor and its control system have a promising future! Lyric will continue to work hard in the field of new energy, accelerate the iteration of product technology through industry-university research cooperation, realize product process optimization, and meet the high requirements of the new energy passenger vehicle market products.