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“利元亨·海葵智造”—锂电池极限制造的超级大脑

2022年08月06日

随着动力电池进入大规模扩产新周期,动力电池行业从生产效率、质量监控、成本控制、节能减排等各个维度都面临着TWh时代赋予锂电制造业的新挑战。锂电池产线整个制线过程对质量和工艺一致性要求极为严苛,因此解决实际产能与计划产能差异大、设备非计划停机时间长、全流程质量追溯难、设备维保成本高、能源与碳管理粗放等行业痛点,需要强大的工艺实现和制造支撑。

As the power battery enters a new cycle of large-scale production expansion, the power battery industry is facing new challenges from the TWh era to the lithium battery manufacturing industry in terms of production efficiency, quality monitoring, cost control, energy conservation and emission reduction. The entire production process of the lithium battery production line has extremely strict requirements on quality and process consistency. Therefore, how to solves the problem of large differences between actual production capacity and planned production capacity, long unplanned downtime of equipment, difficulty in tracing the quality of the whole process, high equipment maintenance costs, energy and carbon emissions are not up to standard and other industry pain points,need to require strong process realization and manufacturing support.



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因此,锂电行业需要“极限制造”—极限成本、极限良率、极限产能、节能减排。而真正想要实现极限制造的目标,需通过在人、机、料、法、环、测等环节中驱动生产制造的智能化升级,利元亨·海葵智造应运而生,可谓锂电池极限制造的超级大脑!借助完善的智能制造“神经系统”,使数字化技术体系驱动软硬件高度协调,搭建更精细、更敏锐、更高效的智能产业生态的多维架构,解决客户在工艺、制造、品质、成本、管理中的痛点。

Therefore, the lithium battery industry needs "extreme manufacturing" - extreme cost, extreme yield, extreme production capacity, energy saving and emission reduction. To truly achieve the goal of extreme manufacturing, it is necessary to drive the intelligent upgrade of production and manufacturing in the links of man, machine, material, method, process, and measurement. A “super brain” made by the extreme! With the help of the perfect intelligent manufacturing "nervous system", the digital technology system drives the high coordination of software and hardware, and builds a more refined, more sensitive and more efficient multi-dimensional structure of the intelligent industrial ecology, and solves the pain points of customers in process, manufacturing, quality, cost and management.

 

打造智能工厂“超级大脑”

Create a "super brain" for intelligent factories

利元亨·海葵智造”的核心贯穿智造与仓储物流两条主线,分为“看得见的智慧”,“看不见的智慧”两部分;围绕供应链管理、生产制造、质量管控、仓储物流、运营管理、节能减排、安全生产、运维服务八类业务场景交互展开,充分实现智慧兼容,提升稳定性和可靠性。
The core of "Lyric Robot & Haikui Intelligent Manufacturing" runs through the two main lines of intelligent manufacturing and warehouse, and is divided into two parts: "visible wisdom" and "invisible wisdom". Its interactive around supply chain management, manufacturing, quality control, warehouse, operation management, energy saving and emission reduction, safe production, and operation and maintenance services to fully realize intelligent compatibility and improve stability and reliability.

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在智造端,以不断优化产线布局、持续以降本增资为核心,使设计-工艺-制造达成深度协同,压缩成本,提升设备综合效率和产能利用率。通过打造整个基于异常处理知识的闭环管理,应用可视化平台可精准定位故障点,进行预测性维护,保证设备健康稳定运行,便于工艺升级时产线更换与重组、设备快速换型与调试。通过构建大量数字化监测装置,进行全流程质量追溯,提升产品良率,实现一致可靠、柔性高效、成本可控、品质保障、快速稳定交付的目标。



On the intelligent manufacturing side, with the continuous optimization of the production line layout and the continuous cost reduction and capital increase as the core, the design-process-manufacturing can achieve in-depth synergy, reduce costs, and improve the overall efficiency of equipment and capacity utilization. By creating the entire closed-loop management based on exception handling knowledge, the application visualization platform can accurately locate fault points, perform predictive maintenance, ensure the healthy and stable operation of equipment, and facilitate the replacement and reorganization of production lines during process upgrades, as well as rapid equipment replacement and commissioning. By building a large number of digital monitoring devices, it can trace the quality of the whole process, improve the product yield, and achieve the goals of consistent reliability, flexibility and efficiency, controllable cost, quality assurance, and fast and stable delivery.

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在仓储物流端,智能仓库建设搭建WMS/WCS系统,实现锂电池仓储的智能化管理。利元亨基于实际场景需求,坚持打造“全场景”柔性物流解决方案布局理念,现已实现产线搬运、立库接驳、自动上下料、高位存取、密集堆垛、窄道存储、线库一体、等多样化存取场景覆盖,解决锂电池行业仓储物流端机器人流畅调度难题,实现全流程物料可追溯。

On the warehousing and logistics side, intelligence warehouse construction builds a WMS/WCS system to realize the intelligent management of lithium battery warehouse. Lyric Robot adheres to the concept of creating a "full-scene" flexible logistics solution layout based on the needs of actual scenarios, and has now realized production line handling,  warehouse connection, automatic loading and unloading, high-level access, dense stacking, narrow aisle storage, production line and Warehouse integration, and other diversified access scenarios cover, solve the problem of smooth scheduling of robots at the warehousing and logistics which in the end of the lithium battery industry, and realize the traceability of materials in the whole process.

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“利元亨·海葵智造”面向锂电企业,除了智能装备外,还提供大数据底座平台“海葵云”、软件应用产品,通过数据治理+应用管理两大解决方案,提升锂电企业综合运营指标
“Lyric Robot & Haikui Intelligent Manufacturing” is aimed at lithium battery enterprises. In addition to intelligent equipment, it also provides a big data base platform "Haikui Cloud" and software application products. Through the two major solutions of data management and application management, the comprehensive operational metrics of lithium battery enterprises can be improved.
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海葵云解决锂电企业数字化系统技术体系不规,导致的系统不稳定及底层数据质量不高,不完整的痛点!
Haikui Cloud solves the pain points: System instability, low quality and incomplete underlying data because of the unplanned technical system of the digital system of lithium battery enterprises!
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利用工业与基础应用软件,规范数据接口,提高稳定性;对数据资产整体规划,建立场景模型,让跨系统/跨场景数据充分融合应用!

Use industrial and basic application software to standardize data interfaces and improve stability; to build a scene model with the overall planning of data assets, so that cross-system/cross-scenario data can be fully integrated and applied!



利元亨·海葵智造”以“自动化、智能化、标准化、信息化”最大限度释放技能人才生产力,不断以极限打破极限,通过打造智能制造业“超级大脑”,重新定义锂电池行业“数智化”生产理念

" Lyric Robot & Haikui Intelligent Manufacturing " maximizes the productivity of skilled talents with "automation, intelligence, standardization, and informationization" and constantly breaks the limit. By creating a "super brain" for intelligent manufacturing, it redefines the production concept of lithium battery industry "Digital intelligence".